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Major Infrastructure Plant Equipment - Mechanical

Chilled Water Network Upgrade

Client: Sydney Airport

Sector: Transport / Aviation

Role: Project Management, Design Management, Business Case Advisory Services

Project Summary:

CAA developed a strategy to upgrade the Chilled Water Pipework infrastructure at Sydney Airport’s Terminal 1 to support its 2050 future upgrades. The project involved the replacement of 5km of pipework in an underground services tunnel. We developed a delivery strategy that avoided any disruption to the terminal during delivery.

Key Inclusions:

$

Presented business case to SYD Board for approval

$

Technical and feasibility assessments and consultant engagements

$

Tender management and procurement of D&C contractor

$

Stakeholder consultation and infrastructure planning for 2050 goals

Pre-Conditioned Air (PCA) Asset Replacement

Client: Sydney Airport Corporation

Role:Project Manager

Project Summary:

PCAs deliver temperature-controlled air to parked aircraft, reducing fuel use by allowing the Auxiliary Power Unit (APU) to be turned off. This project focused on replacing aging PCA units to increase operational reliability, compatibility with next-gen aircraft, and overall sustainability.

Scope Highlights:

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Development of proactive asset renewal strategy

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Assessment of upstream electrical connections and required upgrades

$

Detailed designs for unit locations and technical integration

$

Tender documentation and prioritised delivery schedule aligned with airport operations

Qiddiya Entertainment Precinct (Saudi Arabia)

Client: Introba MEP Consultants

Role: Project Manager, Desin Manager

Project Summary:

Management of schematic and detailed MEP design delivery for a $3.5B USD E-Gaming precinct in Riyadh. Coordination of 31 design consultants across multiple disciplines and time zones.

Key Tasks:

$

Coordination of design deliverables and stakeholder expectations

$

Program management of all MEP-related documentation

$

Liaison between Introba and wider project team

Sea Water Condenser Plant Replacement

Client: Star Casino – Sydney Integrated Resort

Role: Client Representative, Project Management, Design Management, Program Management

Project Summary:

Replacement of the entire sea water condenser water system located 7 metres below sea level in Darling Harbour, supporting 35MW of cooling capacity.

Key Tasks:

$

3 x 500 l/s Grundfos Super Duplex SS pumps

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1200mm primary header, controls, and Bernoulli filtration

$

Delivered in a high-risk marine environment under the active resort

T1 Chilled Water Central Energy Plant Upgrade

Client: Star Casino – Gold Coast Integrated Resort

Role: Project Management, Design Management

Project Summary:

Replacement of 15MW of chillers with a new 22MW capacity plant including 5 x 4MW units and 30MW Cooling Tower farm. Included integrated condenser heat exchange for optimal energy transfer.

Electrical Central Energy Plant Upgrade

Client: Star Casino – Gold Coast Integrated Resort

Role: Client Representative, Project Management, Design Management

Project Summary:

Major electrical infrastructure upgrade to support future energy needs. Included HV and MSB upgrades, backup power generation, and carefully managed shutdowns.

Highlights:

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3 x HV Boards, RMUs, 7 x 4000A MSBs

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12MW of backup generation

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160 coordinated electrical shutdowns